|KIT:||Dynavector 1/48 Fairey Gannet AS-1 *|
|NOTES:||Airwaves photoetched wingfold detail set used|
"GUARDIAN OF THE FLEET"
(This title was inspired by the article in Combat Report for the Gannet)
I have always wanted to build a model of the Gannet for a long time as I am especially attracted to its ungainly lines and overall ugly appearance. Unfortunately, the only kit available (to my knowledge) is the old Frog offering in 1/72 scale. My preference is building in 1/48 scale and the reviews of the old Frog kit (lack of wheel wells and pilots’ heads molded into fuselage) put me off somewhat. While browsing through Hannants website, I came across Dynavector’s kit of the Gannet in 1/48 scale and placed an online order immediately (sorry folks, the Dynavector range is temporarily unavailable from Hannants now, it is indicated in the website that the Dynavector kits will be produced in Japan).
After several days, my parcel arrived. I was impressed by the sturdy cardboard box and the no frills box art, which featured a label with a line drawing of the profile of a Royal Navy AS-1 Gannet and appropriate warning "Not suitable for Children."
On opening the box, I was most impressed by the quality of the vac-formed and white metal parts. The vac-formed parts come molded on two sheets (40 thou thick), with the wings and tailplane components occupying one sheet; and the fuselage, wheel doors, spinners and other details on the other sheet. Included is another clear vac-formed sheet with all the canopies and wing landing lights. Panel lines are recessed and very petite in some areas. I would strongly recommend that one re scribes the panel lines to enhance their definition. Two sets of these are supplied, useful if you intend to pose the canopies in the open position or if you happen to foul up one set during construction. There is a small bag containing all the white metal parts for the various odds and ends like the landing gear oleos, wheels, cockpit details, arrestor hook, tail finlets, exhaust ports, propeller blades etc.. These were quite well molded with a fair amount of detail although some parts will need careful cleaning up as some flash is evident.
A well printed decal sheet is also supplied and this includes markings for three schemes, a dark ocean grey/sky Royal Navy version, a dark ocean grey/sky West German Navy version and finally, an aluminium painted Royal Navy trainer version. The decals are fairly thin but adequately opaque. Unfortunately, the roundels were very slightly out of register and this became evident as a thin white crescent when applied to the dark ocean grey upper wing in the version I chose to model (more on that later...).
The instruction sheet consists of a single A3 size sheet, printed on both sides. There are no construction steps but this should not pose a problem as a parts map is included and the various sketches which show assembly of parts in relation to one another are more than adequate to aid construction. On the other side of the sheet, a full scale side view and scrap top/bottom views indicate placement of decals and other details. The only thing I found inadequate with the instructions is that no front-on view is included to indicate the proper orientation of the wing dihedral.
I normally build injection molded kits and this is the first vac-formed model that I have built in more than ten years and only the third out of the eighty or so models that I have built to date. I started off construction by deepening all the panel lines on the major airframe components using Micromark’s excellent scriber and Dymo tape as a guide. This was done with the parts still attached to the backing sheet with the exception of those panel lines which needed to go around the fuselage joint as I was unsure whether these would line up when the halves were mated later on during construction. I am quite a klutz at scribing and made several slips during this operation. I corrected several of these gaffes with super glue and scribed over these areas again once the glue had set. The scribing was accomplished over three evenings and when I was satisfied with the results, I marked the edges of the parts with a permanent marker and proceeded to separate the parts from the backing sheet. I used the time-tested method of scoring around the edge and gently flexing the backing sheet until separation was complete. I then taped a 150 grit sandpaper on piece of glass and wet sanded the part until the thickness of the backing sheet was removed. This was a much easier exercise than originally envisaged and I completed this task over the weekend. After this was done, I lightly sanded over the scribed areas with 600 grit sandpaper and buffed with a Scotch-brite pad to remove any burrs which might have been formed during the scribing process.
As usual, I started off with the cockpit. This was built per the instructions, the only additional detailing consisting of lead foil and fuse wire seatbelts. The cockpit floor and seats were styrene while the instrument panels, side consoles and the observer’s headrest were white metal. Accordingly, I used cyno glue exclusively. As no instrument panel decals were supplied, I proceeded to simulate the various dials as follows. I first sprayed the white metal instrument panels with white automotive lacquer from a spray can. When this was fully cured, I sprayed a thin coat of Testors Flat Black. I then used a sewing needle in a pin vice to gently scrape away the black paint in the areas where I wanted to simulate the various dials in the instruments. The results were very satisfactory. The interior was airbrushed flat black and the seats were painted a reddish brown to simulate the Bakelite material as in the real aircraft (from my reference photos). After a dry brushing in light grey and chrome silver to bring out the detail and simulate wear, the various knobs and switches were picked out with yellow, white and red. The various cockpit assemblies were then given a light coat of Testors Flat Lacquer from a spray can and then set aside to dry.
My attention now turned to the fuselage halves. The bulkhead was installed just aft of the co-pilot’s cockpit. A slot of width corresponding to 40 thou was opened up in the wing root area just behind this bulkhead. Wing stiffening spars were fashioned from scraps of the backing sheet and the correct angle for the slightly inverted gull wing was taken into consideration when making the spar. My references proved useful in determining this droop. As I decided at the onset to pose the model with the wings folded, the stiffening spar only extended to the length of the inboard section of the wing only. The spar was then inserted through the slot at the wing root and glued to the bulkhead with a generous application of liquid cement. Once the glue had set, I opened up the areas for the cockpits and wheel wells. At this stage, the front wheel well and cockpit assemblies were fitted in the fuselage half. Super glue and liquid cement were used. To improve bonding when the fuselage halves were mated, scraps of plastic strips were cemented along the mating surfaces of the port fuselage half. The halves were then liquid glued and set aside to dry. Once set, the white metal intake was glued on with super glue. I was debating whether or not to add weight to the nose despite the indication in the instruction sheet which stated that no nose weight was required. After some indecision, I decided to go with the instructions. Filling the area between the white metal intake and the styrene is a little tricky because of the dissimilar material. I used Milliput for this. After sanding the joints and rescribing some of the lost detail and the panel lines which I omitted earlier, the fuselage sub-assembly was finished. Still, I had this nagging feeling that nose weight was required. To see if the model was to be a tail sitter, I taped the tailplanes and wings along with the white metal propeller components to this sub-assembly. I pivoted this whole assembly at the main undercarriage location and as luck would have it, nose weight was indeed required. While fiddling around with the fuselage, I managed to drop it on the floor and the impact separated the intake from fuselage. I used this opportunity to superglue a flattened out lead fishing sinker on top of the nose wheel well. After performing the necessary repairs, I set this sub-assembly aside..
At this stage, the tail plane halves were glued and the white metal finlets attached with superglue. These were then assembled to the fuselage with liquid cement and reinforced with a length of sprue running along the entire span of the tailplanes through the fuselage. Slow setting epoxy glue was used to fill any gaps between the tail plane roots and the fuselage.
I turned my attention to the wings now. The various sections of the wing folds were separated according to the instructions in the Airwaves detail set. The halves were glued together and I proceeded to work on the photoetched wing fold detail. At this point, I noticed that the wing cross section of the model was thinner in some areas compared to the phtoetched parts. Cutting the photoetched parts to fit the cross section was out of the question as this would mean loss of detail. Since only the middle portion of the cross section seemed to be thinner, I forced the wing halves apart slightly with scraps of styrene sheet of the appropriate width. This seemed to help somewhat. After gluing the photoetched airfoil sections at the wing folds, I further blended the profile of the wing section to correspond with the photoetched detail using Milliput.
Airwaves does not mention how to hold the wings in the folded position and the photoetched parts definitely do not have sufficient strength to accomplish this purpose. After much thought, I came up with the idea of using brass tubing as a support and embedding the lower piece in a block of plastic just behind the wing fold detail.
As the wings fold at quite an acute angle, the brass rod will not be very visible unless under very close scrutiny. I added reinforcement blocks as shown in the diagram and drilled the mounting holes out as appropriate. The brass rods were super glued in place and when set, were further reinforced with a generous application of more super glue and accelerator. The wing tip navigation and the landing lights were made with green/red and clear scraps of old Oral-B toothbrush handles. These were superglued in place after first drilling out the lenses and then sanded and polished with Novus No. 2 plastic polish.
The inner wing section was then glued to the fuselage ensuring that there was a snug fit with the reinforcement spars installed earlier. More Milliput was used to fill any gaps at the wing roots. I smoothed out the Milliput as much as possible with a wet cotton swab and removed any excess with Gunze Mr Thinner. When set, the wing root was wet sanded progressively with 320 grit and 600 grit sandpaper. As usual, any loss of panel detail during this process was restored with my trusty scriber.
The exhaust fairings were installed next and this proved to be a real bear. A lot of cutting and trimming was necessary to ensure that they fitted in the correct position in accordance to the drawings. Again, a generous quantity of Milliput was needed to ensure that these were faired in correctly to the wings and fuselage. Installation of the white metal exhaust ports was another headache. I had to thin down the part and drill through part of the fuselage to ensure that they fitted correctly within the fairing. Superglue and accelarator were used to ensure a secure fit.
At this juncture, all the various bumps and lumps on the fuselage and wings were sanded off and new ones made from plastic scrap. This is actually not necessary since the original molding is quite good. However during the course of my earlier sanding, I managed to accidentally damage some of these bumps.
The centre section which separates the pilot and co-pilot’s cockpits comes as a clear molding. Colour profiles in my references showed that this area was packed with equipment but I was not sure what this was. Anyway, to create the ‘busy look’ in this area, I turned to by spares box and packed the area with modified spares and fuse wiring, what Shep Paine would term as ‘creative gizmology’. When I was satisfied with the look, I separated the clear molding from the backing sheet together with the front and rear sliding canopy sections and epoxied this section in place over the ‘gizmos’.
|PAINT & DECALS|
In preparation for painting, the subassemblies were given a good wash with dishwashing detergent and a wipe with rubbing alcohol. All cockpit openings, wheel wells and the clear portion of the centre canopy section was masked off with Tamiya making tape (great stuff!). The model and the separate wing sections were then given several layers of Humbrol Neutral Gray as a primer. This was allowed to set for two days and the various subassemblies were examined for any surface imperfections. The primer coat was lightly sanded with 1000 grit sandpaper and all sanding grit and loose dirt was washed off with dishwashing detergent. After drying out the water on the surfaces and draining out any which might have been trapped during my over zealous washing, Testors Sky Type S was airbrushed on the lower wing and tailplane surfaces, and the entire fuselage up to the tail. The surrounding area around the exhaust pipes were masked off and the exhaust pipe airbrushed with Testors Metallizer Gunmetal mixed with a touch of non-buffing Aluminium Plate.
After allowing this paint to dry overnight, the Sky areas were masked off and Testors Dark Ocean Grey was sprayed. The masking was removed and any overspray or imperfections was touched up with a small brush using the appropriate colour. I shot the model with several coats of Humbrol Glosscote, waited two days for the varnish to set and applied the decals. I chose the Royal Navy scheme over the German Navy one as the former was more colourful and I especially liked the yellow and black checkered markings on the finlets. The decals reacted fairly well to Aeromaster Set and Sol and there were no traces of carrier film once set. However, the blue and red areas of the roundels were printed slightly out of register with respect to the white inner ring. This resulted in a white crescent at the edge of the roundel which was especially noticeable against the dark grey surfaces. I used a 00 brush and touched up this area to the best of my ability and left it at that. Kitchen cleaner was used to remove any decal glue residue on the model. A brownish black water colour mix was then applied to accentuate the panel lines. Once dry, the sub-assemblies were sprayed with Testors Flat Lacquer.
The main details like the undercarriage legs, prop blades, arrestor hook and wheels were in white metal. These were cleaned up with a sharp blade to remove seam lines and flash. The parts were washed and painted and weathered as appropriate. The white metal antenna mast was grossly undersized and badly misshapen; I discarded this and fabricated a new one out of a plastic scrap reinforced with a steel wire. I discovered also that the arrestor gear was too short. According to my references, the length of the gear should protrude beyond the tail but this was not the case with the one supplied. I chopped off the hook end and fixed it to an appropriate length of brass tubing of the correct diameter. All these odds and ends were painted and attached to the model with superglue. The open sections of the canopies were attached with white glue. The antenna wires were made with very fine, black sewing nylon monofilament. I then epoxied the wings in the correct folded attitude with slow setting epoxy. This allowed me to make any adjustments while the glue set. I constructed a jig out of corrugated cardboard to ensure that the wings were kept at the correct angle while the glue cured. With all this done, the final stage was to add in all the other wingfold details like hydraulic lines, linkages and actuators. All these came from the Airwaves detail set with the exception of the main actuators, which were made from plastic rod.
I finished this model over the course of seven months,
beginning the project just after my daughter Emma was born and completing it
just shy of her seventh month. I enjoyed every moment of the project and it
proved to be a refreshing change from the usual injection molded kits which I
normally build. The quality of Dynavector’s kits are truly excellent and unlike
other vac-form manufacturers, everything is supplied so that there is no need
for scratch building of undercarriage legs and cockpits or scrounging around for
decals. I highly recommend Dynavector’s vacforms to any first time vac-form
builder, the ease of assembly is comparable to some injection molded kits and
building this kit (or any other for that matter from Dynavector’s range) would
not be beyond the reach of anyone with some modeling experience. I just can’t
wait to start on my Sierra 1/48 Fairey Barracuda….
http://www.thunder-and-lightnings.co.uk – This is an excellent website with many good detail photos of post war RAF and FAA aircraft.
Combat Report Vol. 1 No. 4 May/June 1987
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